Last Modified: 11-29-2007 1.6 A
Service Category: Vehicle Interior Section: Heating/Air Conditioning
Model Year: 2008 Model: Sequoia Doc ID: RM000002VY1007X
Title: HEATING / AIR CONDITIONING: FRONT AIR CONDITIONING UNIT: DISASSEMBLY (2008 Sequoia)

DISASSEMBLY

1. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY



(a) Disengage the 4 claws and remove the nozzle.

2. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY



(a) Disengage the 4 claws and remove the air duct.

3. REMOVE AIR FILTER COVER PLATE



(a) Disengage the 2 clips and remove the air filter cover plate.

4. REMOVE AIR REFINER ELEMENT



(a) Remove the air refiner element.

5. REMOVE TRANSPONDER KEY BRACKET (w/ Bracket) THEFT DETERRENT / KEYLESS ENTRY: TRANSPONDER KEY ECU: REMOVAL (2008 Sequoia)+

6. REMOVE TRANSPONDER KEY ECU ASSEMBLY



(a) Disengage the 3 claws and remove the transponder key ECU.

7. REMOVE COOLER AIR HOSE



(a) Disengage the 2 claws and remove the cooler air hose.

8. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY



(a) Remove the screw and the air duct.

9. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY



(a) Disconnect the connector.

(b) Remove the 2 screws and the amplifier.

10. REMOVE BLOWER WITH FAN MOTOR SUB-ASSEMBLY



(a) Remove the 3 screws and the fan motor.

11. REMOVE AIR DUCT



(a) Remove the 2 screws and the air duct.

12. REMOVE DAMPER SERVO SUB-ASSEMBLY



(a) Disconnect the 2 connectors.

(b) Remove the 4 screws and damper servo.

13. REMOVE DAMPER SERVO SUB-ASSEMBLY



(a) Disconnect the connector.

(b) Remove the 3 screws and the damper servo.

14. REMOVE BLOWER DAMPER SERVO SUB-ASSEMBLY



(a) Disconnect the connector.

(b) Remove the 3 screws and damper servo.

15. REMOVE COOLING UNIT DAMPER SERVO SUB-ASSEMBLY



(a) Disconnect the connector.

(b) Remove the 3 screws and damper servo.

16. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY



(a) Disengage the clamp.

(b) Remove the 3 screws and plate.


(c) Remove the packing.


(d) Disengage the 3 claws and remove the heater clamp.


(e) Remove the 6 screws.

(f) Disengage the 3 claws and remove the air conditioning radiator.

17. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


(a) Remove the heater radiator unit.

18. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


(a) Remove the evaporator from the blower case.

19. REMOVE EVAPORATOR TEMPERATURE SENSOR HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: REMOVAL (2008 Sequoia)+

20. REMOVE COOLER EXPANSION VALVE



(a) Remove the butyl.

(b) Using a 4 mm hexagon wrench, remove the 2 bolts.

(c) Remove the tube and accessory and the 2 O-rings.

(d) Remove the cooler expansion valve and 2 O-rings from the cooler evaporator.